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Adhesives Ingredients
The material selection platform
Adhesives Ingredients

Low Viscosity, Stable PVC Plastisol

Adhesives Formulation

Applicable Type
Applicable Base Polymer
Applicable Industrial Sectors

Applicable Base Polymer Properties

The main feature of the PVC resin used in formulating a plastisol is the particle size. It must be small enough to permit it to stay in suspension without settling. This usually mandates a dispersion grade of PVC powder (about 1 micron in diameter). Another key requirement is that the resin must resist solvation at room or storage temperatures so that the final product will have a practical shelf life.

Typical Formulation Ingredients

Phase
Ingredient
Parts by weight
Copolymer polyvinyl chloride resin 
xxx 
Plasticizer (Benzoflex 9-88, Eastman Chemical) 
xxx 
Mineral oil 
x 
Stabilizer (Mark M, Argus Chemical) 
x 

Typical Properties

Properties
Tensile strength, psi 
xxxx 
Elongation at break, % 
xxx 
Brookfield viscosity (#4/20 RPM), cps (1 day) 
xxxx 
Brookfield viscosity (#4/20 RPM), cps (10 days) 
xxxx 
Brookfield viscosity (#4/20 RPM), cps (30 days) 
xxxx 
Key properties: 
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Processing

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Resulting Properties

Plastisols require temperatures on the order of 130°C to 400°C to “cure”; however, they are commercially supplied as one component pastes without the need for metering or mixing prior to application. Moderately high bond strength can be achieved to many common substrates. Long-term flexibility is a distinct advantage. Plastisol adhesives used for laminating textile products generally have a low level of inorganic filler and a relatively high level of PVC resin. This adhesive formulation has a low and stable viscosity, and it is ideal for bonding PVC film to fabric.

Source: Adhesives Formulary Handbook, NIIR Board, Asia Pacific Business Press, Inc., 2010, p. 362

Tips and Tricks

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